- Contract Manufacturing
- Electron Beam Melting (EBM) Additive Manufacturing in Ti6Al4V
- GOM ATOS 3D Scanning and Inspection
- Vision System Inspection
- CAD Drafting
- Design for Additive Manufacturing (DfAM)
- Light Weighting
- Hot Isostatic Pressing (HIP)
- Machining
- Polishing
- Surface Treatment
- Welding of large assemblies
- Passivation and Sterilisation
- Laser Marking
- Packaging
- For any other requests please contact us
What is EBM?
Arcam EBM® systems utilize a high-power electron beam that generates the energy needed for high melting capacity and high productivity. It is built on state-of-the-art deflection electronics, enabling extremely fast and accurate beam control. This allows melting at multiple points simultaneously, without compromising surface finish, precision or build speed.
3x Arcam Q10 plus
Build Volume: 200mm x 200mm x 190mm
Typical layer thickness: 50μm
Chamber: Helium-backed high vacuum
Power: 3kW electron beam
Beam translation: 8000m/s
2x Arcam Q20 plus
Build Volume: Ø360mm x 360mm
Typical layer thickness: 90μm
Chamber: Helium-backed high vacuum
Power: 3kW electron beam
Beam translation: 8000m/s
Why EBM?
EBM gives your business and its engineers no limits on geometry, no tooling costs, and capability for mass customisation. Complexity is your advantage. EBM scales from mass production all the way down to one-offs; this allows you to validate your design on the same process to be used in production so there are no surprises. As a hot vacuum process there are no residual stresses and therefore no distortion of components. EBM will outperform many traditional methods of manufacture in lead-time and gives the opportunity to greatly reduce part count in your assemblies giving you less time to wait for manufacturing and logistics.
Traceability
Zenith Tecnica maintains traceability of all powder batches and can supply a certificate of conformity for all materials used in the manufacturing processes. Every build has mechanical test and chemistry coupons available for analysis. Regular testing is done to ensure conformance with ASTM material standards. Zenith Tecnica uses Valuechain's DNAam software for production control.
Qualifications
Factory acceptance tests (FAT), Installation Qualification (IQ), Operation Qualification (OQ), and Performance Qualification (PQ) are completed for all critical machinery and processes before a project begins. More information is available upon request. Please contact us.
Certifications
Zenith Tecnica currently holds the following quality certifications:
For the scope of Manufacture of Metal Additive Manufacture Parts
For the scope of Contract design and manufacture of parts utilising metal additive technologies. Technical Area: Non-Active Implants